MAHLE SmartBike Systems - Mechanical Design Engineer

Together, we move the world—we’ve been doing it for over 100 years. At MAHLE, as a leading international development partner and systems supplier to the automotive industry, we pursue the objective of making mobility more efficient, more environmentally friendly, more convenient, and more economical. As part of our dual strategy, we are working both on the intelligent combustion engine for the use of hydrogen and other nonfossil fuels and on technologies for fuel cells and e-mobility.

With more than 72,000 employees, MAHLE generated sales of approximately EUR 9,8 billion in 2020 and is represented in over 30 countries with 160 locations, including 12 major research and development centers. Join our MAHLE team! #StrongerTogether

Your Role & Responsibilities

• Mechanical Engineer working to create the best-in-class ebike drive units.

• Apply engineering practices to reach design solutions within Ebike Drive System projects.

• Design of parts to meet project specifications and expectations.

• Work with suppliers, tool makers and manufacturing plants to insure product design for high value and manufacturability.

• Mechanical part design, 3D modeling, 2D drawings, tolerances, design for manufacturing, experience in waterproof solutions, experience with plastic parts and sheetmetal design, buttons, PCB and cells integration, locking systems, ... 

• Completion of drawings and documents for drawings release.

• Design instruments, tooling, as well as other mechanical structures or devices in accordance to performance requirements.

• Risk assessment (DFMEA).

• Assist lab testing, prototype build and manufacturing builds .

• Work with suppliers for design discussions/ reviews at every significant event/ build.

• Performance of tolerance analyses.

• Performance of theoretical calculations, CFD/FEA simulations and testing.

• Analyze test data and organize results relative to the specifications with observations and conclusions.

• Creative, diagnostic, and innovative problem solving of technical challenges during all development phases.

Your Skills & Strengths

• Engineering degree in Mechanical Engineering.
• Fluent in Spanish and English, both written and spoken.
• Desired at least 5 years experience as Mechanical engineer for e-mobility systems > Transmission, gearsets, clutches, ...
• Be familiar with software such as Solid works, Ansys, NX etc.
• Ownership of technical aspects of Technology Development project assigned to candidate.
• Experience with specification definitions and review.
• Experience with validation plans definition according specifications or change request.
• Experience in dealing with suppliers.
• Bicycle design knowledge would be desirable.
• Knowledge in Design-to-Functions, Design-to-Cost, Design-to-Manufacturing, Robust Design & Testing, Reliability Management.

In addition to work in a great team, we encourage you to reach your personal potential and through outstanding learning and development opportunities. Exciting assignments and personalized support for your career are available to you.